Multidistrict litigation (MDL) has quietly become one of the most consequential forces in the US casualty sector. Once a procedural tool known mainly to trial lawyers, MDL now dominates federal civil dockets and increasingly drives long-tail losses, defense costs and pricing pressure across general liability lines.
The 2026 trial calendar is being reshaped by a series of postponed bellwether trials in some of the biggest mass-tort proceedings, with growing implications for insurers, reinsurers, brokers and insureds alike.
At its most basic level, MDL allows lawsuits with common factual questions to be centralized before a single federal judge for coordinated discovery and pretrial proceedings. That can mean claims tied to a mass disaster, such as an oil spill, or allegations linked to the same product or chemical exposure filed in courts across the country.
“Multidistrict litigation has played a large role in liability catastrophes,” said Katherine Lynch, a data analyst on Verisk’s Emerging Issues team, in a recent webinar.
MDLs often rely on bellwether trials, in which a limited number of representative cases are tried first. The outcomes can shape settlement discussions and legal strategies for thousands of related claims that were never heard in court.
For insurers, those early trials can provide important, and sometimes costly, signals about eventual exposure.
Some MDLs have reached historic scale. The 3M Combat Arms Earplug products liability litigation, now resolved, is the largest MDL ever created. At its peak, it included as many as 260,000 cases and ultimately resulted in a $6-billion settlement.
Other high-profile examples include the Roundup herbicide litigation, which produced major settlements but still has thousands of cases pending, and a $19-million settlement reached in September 2024 over a defective infant sleeper.
Settlements are a frequent outcome. Verisk data show that over the past two years, 48 MDLs closed, with 22 ending in settlement. Those included common-disaster cases, medical device litigation, and data breach and consumer privacy matters. While many settlements are negotiated through plaintiffs’ steering committees, Lynch said the volume and consistency of outcomes underscore the importance of monitoring MDLs closely.
For insurers, the risks extend beyond settlement. MDLs tend to last for years, compounding defense costs over long periods. The average creation year for active MDLs in Verisk’s database is 2019.
According to Verisk, product liability continues to drive many of these trends. Cosmetic, pharmaceutical and medical device MDLs remain among the most active categories, alongside long-running litigation over firefighting foam and environmental contamination.
At the same time, Verisk said data breach and consumer privacy MDLs are becoming more common as cyber incidents proliferate, though individual dockets remain relatively small for now.
Here are some MDLs Verisk cited as key cases to watch:
|
Rank |
MDL |
Allegations |
Approx. Case Count |
Why It Matters |
|
1 |
Talcum powder allegedly caused ovarian cancer |
67,000+ cases (3,500 added last quarter) |
Largest active MDL. Rapid growth continues. First federal bellwether trial expected in 2026, with parallel state actions underway, signalling prolonged defence and settlement risk. |
|
|
2 |
Aqueous Film-Forming Foam (AFFF) |
Firefighting foam exposure allegedly caused cancer and other health effects |
13,900+ cases (2,000+ added last quarter) |
One of the most-watched environmental MDLs. Initial bellwethers will focus on kidney cancer claims. Significant insurer and municipal exposure. |
|
3 |
Hair Relaxer Products Liability |
Chemical hair relaxers allegedly caused ovarian and other cancers |
10,000+ cases |
Fast-growing MDL, heavily concentrated in personal injury claims. Future bellwethers expected to carry high reputational and loss-severity risk. |
|
4 |
Roundup (Glyphosate) |
Herbicide allegedly caused cancer |
4,000+ cases still pending |
Despite earlier settlements, litigation remains active. Ongoing tail risk highlights how MDLs can persist long after headline resolutions. |
|
5 |
GLP-1 Gastrointestinal Injury |
Weight-loss and diabetes drugs allegedly cause GI injuries |
Fast-growing; nearly tripled in 12 months |
One of the newest and most rapidly expanding MDLs. Represents emerging pharmaceutical risk tied to blockbuster drugs with large insured footprints. |